Friday, 22 July 2011

Neodymium magnet

There are various kind of magnets, alnice, ferrite, neodymium, etc. neodymium are the strongest permanent magnet.
Today, I will do some research to detail about neodymium magnet. How I know about this kind of magnet? Recently I go watch youtube~ the video web link is http://www.youtube.com/watch?v=zOdboRYf1hM&feature=related 





very interesting video to me~ I like this kind of video because can let me open my eyes bigger because there are different kind of things I never seen before. there are many commments by host and he got said that:"There are various kind of magnets, alnice, ferrite, neodymium, etc. neodymium are the strongest ones."

 
then, I go for wikipedia to check the neodymium magnet, it is called as Nd2Fe14B tetragonal crystalline structure. it is developed at 1982 by General Motors and Sumitomo Special Metals, neodymium magnets are the strongest type of permanent magnet made.
 
It is made from mixing neodymium,iron and boron to form Nd2Fe14B tetragonal crystalline structure. These magnets are widely used in such products as microphones, professional loudspeakers, in-ear headphones, and computer hard disks, where low magnet mass or volume, or strong magnetic fields are required.
 
Larger neodymium magnets are used in high power versus weight electric motors (for example in hybrid cars) and generators (for example aircraft and wind turbine electric generators).
 
Advantages:
1. neodymium magnet of a few grams can lift a thousand times its own weight.
 
2. These magnets are cheaper, lighter, and stronger than samarium-cobalt magnets.
 
3. due to this high magnetic capacity, it is heavily used in the electric motors of hybrid automobiles and in the electricity generators of commercial wind turbines.
 
4. Neodymium has an unusually large specific heat capacity at liquid-helium temperatures, so is useful in cryocoolers ( devices used to reach cryogenic temperatures by cycling certain gases).
 
5. The element is also used in cryostats, lasers, colored glass and industrial and scientific safety goggles

Disadvantages:
1. neodymium magnets lose their magnetism at high temperatures(215 degrees F and 240 degrees F or 101.1666667 degree Celsius to 115.55556 degree Celsius ), Samarium magnets do not.


2. Neodymium melts at 1,875 degrees F (1023.8888888888889 degree Celsius). .


 
Example: Toyota Prius ,
"The magnetic field strength of neodymium magnets declines rapidly with temperature--and hybrid electric vehicle motors get hot during operation. By the time the magnets reach temperatures between 215 degrees F and 240 degrees F, they have lost more than half their magnetic strength, only regaining it upon cooling.
 
According to Oak Ridge National Laboratories, the heat sensitivity of the neodymium magnets at the heart of the Toyota Prius requires the Prius's control computer to shut down the electric motor regularly and switch to the gasoline engine, to give the magnets an opportunity to cool.
 
Pushing the neodymium magnets above approximately 345 degrees F (173.88888888888889 degree Celsius) raises the risk of permanently demagnetizing them--which could destroy the motor. All neodymium PMs in electric vehicle applications face similar temperature challenges."
Read more: Neodymium Temperature Characteristics | eHow.com http://www.ehow.com/list_5859111_neodymium-temperature-characteristics.html#ixzz1SttGP100
Youtube, the video about neodymium magnet against gravity

http://www.youtube.com/watch?v=MDIPv5PD-tY&feature=relmfu




(Eddy current principle)


But, some said that Neodymium magnet at future is meaningless. and solution to reduce the heat rapidly by added dysprosium (Dy).

"Another REE, dysprosium, is often added to the neodymium magnets used in motors. While this improves heat resilience, dysprosium is also expensive and exclusively supplied by China, making its future availability uncertain.


Some analysts have suggested abandoning neodymium PM-based electric motors and switching to other motor technologies, such as AC induction--which do not rely on any special materials like neodymium. The majority of AC induction motors, however, do not have the rapid acceleration and small size that are characteristic of neodymium magnet-based motors."

Vacuum Generator

I found the vaccum generator and silencer in BSM, very interesting~ vacuum generators and silencers are FEsto (Festo is a German industrial control and automation company based in Esslingen am Neckar, Germany. Festo is an engineering-driven company that sells pneumatic and electric actuators primarily to the automation industry.). 

the vaccum generator used by BM is picture as below~


the function of the component is using solenoid to control the vacuum inside the gripper so that it can let atmosphere to force blade to lift up~

Thursday, 21 July 2011

2011-07-21 Vacuum gripper(robotic arm)

According to B.Braun Medical Industrial Sdn. Bhd., there are several machines are using vacuum gripper (robotic arm) that product by Festo  (http://www.festo.com/cms/nl-be_be/index.htm).

Example, BSM (brushing smooth machine) using Festo vacuum gripper to hold blade and release blade from loading and unloading. the size of vacuum gripper is 5mm from robot arm.

today i'm blogging for find FAQ to understand how the vacuum grippers hold blades and release blades from robot arm. I found the website for this Vacuum technology (http://www.festo.com/cms/nl-be_be/9859.htm#id_13023).

1st, about the environment of working area and generator, it's must be clean and free of dust,dirt and oil. the compressor air  and vacuum generator must not lubricated so that when sucking will cause dirt and dust.

The advantages of the vacuum gripper, faster to hold and don't need accurate coordinate such as mechanical gripper. It can hold big surface and thin material with low weight easily, low cost compared to designed mechanical gripper.

it's quite complicated if i don't understand how the vacuum gripper suck the product but finally i found something that can help it to suck, Vacuum generator. (http://xdki.festo.com/xdki/data/doc_ENUS/PDF/US/VADM_ENUS.PDF)

How Vacuum generator works: The compressed air supply of these
vacuum generators is controlled by the built-in solenoid valve.
When the electrical power supply is switched on, the valve is actuated and the flow of compressed air from 1 (P) to 3 (R) generates a vacuum at port 2 (V), operating on the ejector principle. Suction stops when the supply power to the valve is switched off. The integrated silencer reduces exhaust noise to a minimum.

 Using PLC language to make the solenoid valve to in-charge the vacuum generator but so far i didn't see before the vacuum generator at bsm, i gonna go check again the machine by asking colleague~




Wednesday, 13 July 2011

love

蕭敬騰-奮不顧身(MV完整版)
作詞:鄔裕康 作曲:曹格
特別演出:阮經天(小天)、李康宜
導演:鄺盛
蕭敬騰官網 http://www.jamsclub.net/

大雨 像下了一世紀
我用 手臂撐起屋頂
曾經 你就在我懷裡
讓我 風平雨停
我好想你

我 是沉默的行星
移動 都以你為中心
只是 末世一來臨
一切化為灰燼
都回不去

我用我的生命愛你
不讓尖銳的世界傷害你
不懂花言巧語的人
我愛你 往往來不及證明
我用我的生命愛你
忘記自己也毫不留情
愛一個人 奮不顧身
喔 辛苦 也覺得平靜

時間 是唯一的線索
印證 我沒說的承諾
當我 放開你的手 如果有點振動
不是發抖

我用我的生命愛你
不讓尖銳的世界傷害你
不懂花言巧語的人
我愛你 往往來不及證明
我用我的生命愛你
忘記自己也毫不留情
愛一個人 奮不顧身
喔 辛苦 也覺得平靜

穿過巨大的傷口
我找到當時的溫柔
有始有終 就算收穫
我從不在乎心痛

我用我的生命愛你
不讓尖銳的世界傷害你
不懂花言巧語的人
我愛你 往往來不及證明
我用我的生命愛你
忘記自己也毫不留情
愛一個人 奮不顧身
喔 辛苦 也覺得平靜
我甘心 因為 我願意